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Followed the instructions here, used the standard iron and rosin cored
solder, didn't seem worth getting the RSU out. |
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No reamer big enough for the hole that fits the motor boss, so used a half round file
and took it gently till I got a tight push fit. |
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Before fixing the side mounting bracket in the frame I tried it in the bogie frame,
this showed that the "Hornby" version came out a touch wide and bowed the bogie
sideframes, so I used the narrower "Lima" version and fitted plasticard packing
pieces afterwards. |
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After that I checked the end plates for fit and found that they needed trimming to fit
between the brake shoes on the bogie moulding. |
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The side and end plates added to the frame, the instructions mention fitting the end
plates upside down if you retain Hornby couplings, but do not tell you which way up to
start from, I tried them in the bogie before soldering and chose that which looked best. |
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As initially soldered the frame was a touch long but this was just the
tips of the positioning lugs protruding through the end plates, cured when filed off flush
and the ends of the plates bent back slightly to match the curve in the Hornby frame. |
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I used a pair of spare axles to align the two frames while fixing holes were drilled
through the plastic and nickel silver frames. I didn't fancy having to fit 14ba nuts on
the inside each time I took it apart, so made the initial holes 0.8mm and tapped the
nickel silver frame, drilling 1mm clearance holes in the plastic portion. |
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Fitting gearshafts and axles went as per the instructions and I used
Branchlines
wheels insulated oneside only to allow pick up from the two bogie frames without needing
any wipers. One point to watch, the intermediate double gears can fit either left or right
handed, do it the wrong way and the axle gear fouls an angle stiffener on one side frame,
I found it easier to snip off the stiffener rather than remove the gearshafts and start
again! |
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I connected wires to the two motor brushes and to the frame for the right hand rail
pick up, the left hand rail coming via the trailing bogie. The wires have a plug to allow
easy removal of the bogie. |
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Final assembly with the six 14ba screws |
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and a clip fit in the chassis, this one just for trial running while I get the parcel
car built. |
And it actually runs! |
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